Implementation

If $10,000 and 10 months were given, this is how I would implement this project:

1. I would allocate the first 4 weeks to learning about the different types of gears and how they work, striving for depth and comprehensiveness. This initial understanding of gears will be invaluable when designing the project.

2. After completing Gear and Shaft 101, I should have acquired a solid knowledge base about gears. At this point, I would commence the design of the mechanical system for the project. I have a clear vision of what the project will entail, and although minor adjustments may be made during the design and prototyping phases, I would initially consider expanding the project size, perhaps to 10' x 10'. However, before finalizing the dimensions, I would need to check the current market price of copper, which can fluctuate significantly. If the budget allows (assuming it does), I would determine the ultimate size of the project. This process would take approximately one week.

3. Following this, I would dedicate the next 3 weeks to creating prototypes for the connections and rotations of the panels, starting with plywood sheets. During this period, I would also order gears and shafts, experimenting with various sizes to ensure they function effectively. Given budget constraints, I might need to source gears in different sizes. With my growing expertise in gears, I should be able to discern the types and quantities required.

4. As two months elapse, I would have assimilated all the necessary details, and my next step would be to create a 3D model using Rhino, a process taking approximately 2 to 4 weeks. Ideally, by the beginning of month 4, I would possess a highly detailed 3D model and proceed to order the required materials, confident in the quantities needed. The ordering and shipping process might take up to 2 weeks. Throughout the remainder of month 4, I would wait for the materials while refining the design further, meticulously contemplating the fabrication process and ensuring no critical elements are overlooked. Concurrently, I would reach out to local water jet or metal laser shops and arrange appointments. By the end of month 4, everything should be in place.

5. At the onset of month 5, I would conduct a thorough review of the materials, design, and fabrication process in preparation for the fabrication phase. The first task would involve transporting the large copper panel to the shop for cutting. During this period, I would also begin organizing and assembling all the gears and shafts, carefully labeling each component. I aim to have everything ready before initiating the final assembly process. Once the copper panel is cut and removed from the shop, I can determine its exact dimensions and proceed to construct its concrete base. The mold material, wood, has already been preordered alongside the copper, which arrived in month 4. The molding and concrete pouring should take approximately 2 weeks. The entirety of month 5 will primarily revolve around preparing for the final assembly.

6. Month 6 will largely involve the assembly process, with the goal of achieving an elegant and fully assembled project by the month's end. In the initial two weeks of month 7, I will focus on powering the motor and ensuring that the cable runs smoothly on the panel. Every detail should be presented neatly and elegantly.

7. The subsequent period will mark the showcase phase. I will allocate time for documentation and invite colleagues and friends to visit and experience this unique piece.

If $10 and 10 days were given, this is how I would implement this project:

1. Day 1 and Day 2: Create a detailed 3D model.

2. Day 3: Visit a local hardware shop to purchase wood dowels as shafts. 3D print two gears and test their functionality. If they work properly, proceed to the final production phase. If not, make model adjustments and reprint, which might require an additional day.

3. Day 5: Utilize the remaining funds to acquire wood shafts and begin the gear printing process, which will take approximately 2 days. Simultaneously, gather cardboard materials to create ready-to-assemble parts. Cardboard can be sourced from ITP, along with glues and other necessary supplies.

4. Day 8 and Day 9: Assemble and test the components. Although the entire structure will be lightweight, it should function as intended.